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Packaging and custom products

Custom packaging
Emballages sur mesure
Custom packaging
Custom packaging
Custom packaging

The experts at Isolofoam Group specialize in designing and manufacturing cost-effective packaging solutions and manufactured product components that exploit the qualities of expanded polystyrene (EPS), Arcel, polyethylene and other plastic foams. Whether moulded, cut or combined with other materials such as cardboard, wood or coroplast, these materials are shaped to produce innovative and responsible that fit your needs perfectly.

All these materials offer virtually infinite possibilities of shapes and colours that can take the shape of the final packaging or component. They can also be designed to augment, solidify or give relief to horticultural or architectural elements (ex.: mouldings) or presentation designs (ex.: oversized exterior decorations, theatre sets or window displays).

Contact our specialists to find your custom solution!

Packaging and product protection

Our packaging and manufactured product component solutions can take almost any shape: supports, cases, corners, u-shape, etc. They can be easily integrated with other necessary protection components or with product packaging such as cardboard boxes, skids or plastic film. Our packaging is designed to be lightweight and to perfectly protect your product. Our solutions are also designed to make handling and transporting your packaged products easier. The result: less breakage, more productivity and optimized transport costs. 

Whether your product is simple or complex, mass-produced or a small run, our experienced team will put their creativity to work to develop a solution that fits your project.

Manufactured product components

Expanded polystyrene (EPS), Arcel and polyethylene constitute excellent materials for manufacturing components for your products. Whether to fill a void or to add support, insulation, rigidity or buoyancy to a product, our experts will put their sense of innovation to work to design the best solution for your needs.

Proven design process

Our experts don’t leave anything to chance. We carry out a detailed needs assessment, followed by the design and prototyping phase, which can be carried out either from your prototype, an existing part or computer files. Samples and prototypes can be produced to guarantee the accuracy and efficiency of your packaging or component before going to production. No matter what the product, efficiency tests are carried out at the end of the product development phase. If needed, our experts can carry out detailed product testing to ensure that we offer the best solution possible.

Our solutions are also designed to reduce your impact on the environment. For returnable and reusable packaging, clear and concise instructions are supplied to help you properly inform your employees and customers.

Our specialists offer unparalleled service focusing on your needs, your deadlines and your budget. Contact us!

Expanded polystyrene : a cost-effective packaging material

EPS vs paper and cardboard
Consumes 6 times less energy.
Releases 4 times less pollution.
Pollutes the water 20 times less.
100% recyclable.
Less harmful for global warming. Source: BASF.

Cardboard or expanded polystyrene packaging? More information available on the Alliance of Foam Packaging Recyclers.

Expanded polystyrene, Arcel or Polyethylene?

Expanded polystyrene (EPS)



Unique cellular structure.

  • Versatile
  • Economical
  • Impermeable
  • Light
  • High-performance
  • Recyclable

Copolymer composed of polyethylene and polystyrene.

  • Highly resistant
  • Flexible, excellent memory
  • Durable
  • Reusable


Extra high-performance.

  • Maximum protection
  • Can be laminated to other products
  • Resistant to multiple impacts
  • Reusable